Practical Solutions to Machinery and Maintenance Vibration Problems
Chapter 1, Basic Information
Section 1 What to Look For, Most of the Time
Only the most common vibration trouble sources are
on this list. Compare with "Guide For Possible Sources Of Vibration
Based On Frequency Only."
Main Vibration Trouble Source
|
Approximate % of Time it Occurs
|
Resonance magnification from pipes, pedestals, covers, steel
bases, skids, beams, decks, etc.
|
20, usually partially resonant
|
"Foot/Frame Resonance"
|
30-40, more often in flexible frames
|
Unbalance
|
30-40, most often due to assembly errors
|
Misalignment (couplings and sheaves)
|
50-70, depending on craft training
|
Gearmesh frequency or rpm x # of blades
|
Less than 3
|
Loose iron (a-c motors and transformers)
|
Less than 1
|
Motors with loose or cracked rotor bar |
Less than 1. May increase to approximately 5% for
processes with more starts and stops. |
Eccentric armature or non-uniform airgap |
Less than 1. May increase to approximately 5% in high
efficiency motors. |
Oil whirl (journal bearings only) |
Less than 1 |
Bent shaft |
Less than 1 |
Loose base or loose part |
Less than 1 |
Rub |
Less than 1 |
Poorly counterbalanced reciprocating parts |
10 |
Defective rolling element bearings |
Less than 2* |
* The number refers to situations when the bearing itself is the primary
source for excessive vibration due to poor installation or manufacturing
defects. When periodically monitoring vibration, bearing vibration occurs
considerably more often. However, it is usually the result of wear due
to an uncorrected other vibration source, such as unbalance or misalignment.
For those programs that focus mostly on detecting bearing deterioration
(rather than main vibration source), this number easily reaches 50 percent
or more.
Textbook
Index
This textbook contains only part of the information
in our Practical Vibration Analysis seminar.
Link to Seminar Schedule.
Order a print version of this entire textbook.
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